{rfName}
In

APC

860,00 Dollars
doaj

License and Use

Licencia Icono OpenAccess

Altmetrics

Analysis of institutional authors

Eixerés, BAuthorSanchez-Caballero, SCorresponding AuthorPeydro, M AAuthorParres, FAuthorSelles, M AAuthor

Share

April 14, 2025
Publications
>
Article

Influence of injection molding process conditions on the mechanical properties of CF-PPS/PTFE composites

Publicated to: Alexandria Engineering Journal. 123 381-391 - 2025-01-01 123(), DOI: 10.1016/j.aej.2025.01.022

Authors:

Eixerés Tomás, Beatriz; Sanchez-Caballero, Samuel; Peydro, M. A.; Parres, F.; Sellés, M.A.
[+]

Affiliations

Univ Politecn Valencia, Inst Design & Mfg, Plaza Ferrandiz I Carbonell 2, Alcoy 03801, Spain - Author
Univ Politecn Valencia, Univ Inst Mat Technol IUTM, Plaza Ferrandiz I Carbonell 2, Alcoy 03801, Spain - Author

Abstract

Carbon Fiber-reinforced Polyphenylene Sulfide (CF-PPS) exhibits mechanical properties similar to aluminum with significantly lower density, making it an interesting alternative in automotive and aerospace applications. However, achieving these mechanical properties is not straightforward in many cases as they depend highly on material processing conditions. Numerous previous studies emphasize the high dependency on the mechanical properties of carbon fiber-reinforced PPS yet only partially analyze the influence of some processing parameters on these mechanical properties. Consequently, some studies present contradictory results regarding the optimal processing conditions. In contrast to previous works, this study simultaneously and interdependently analyzes the influence of the main processing factors, such as injection temperature, injection speed, holding pressure, mold temperature, and annealing treatment. The composite material, containing 30%wt carbon fiber and 15%wt polytetrafluoroethylene (PTFE), was prepared using a controlled injection molding process with pre-drying at 100 degrees C for 4 hours. Post-injection annealing at 180 degrees C for 1 hour with a controlled cooling rate of 25 degrees C per hour significantly improved mechanical properties. This study demonstrates that if the processing conditions correspond to the least favorable parameters within the experimental design, tensile strength, impact strength, and Young's modulus can decrease significantly. Compared to these suboptimal conditions, tensile strength can be up to 78.1% lower, impact strength 109.5% lower, and Young's modulus 72.9% lower, thus severely compromising the structural integrity of the manufactured components. The results of this study determine the processing conditions of carbon fiber-reinforced PPS that optimize each of its main mechanical properties. For fracture strength, it is found that a low injection speed, annealing treatment, low injection temperature, low holding pressure, and high mold temperature are recommended to maximize the strength of Carbon Fiber Reinforced Polyphenylene Sulfide/Polytetrafluoroethylene (CFPPS/PTFE) composites. Regarding Young's modulus, a high mold temperature, elevated injection temperature, and increased holding pressure exhibit significant positive effects. Moreover, impact strength peaks with low injection speed, high holding pressure, and high mold temperature. Regarding hardness, annealing after the injection process, high injection temperature, high injection speed, and high holding pressure are identified as critical factors for maximizing hardness.
[+]

Keywords

Carbon fiber-reinforced pps compositesCrystallizationFracture strengthHardnesHardnessHigh-performance compositesImpact strengthInjection moldingMechanical propertiesParametersPoly(phenylene sulfide)PressurResidual-stressesThermoplastic compositesTribological propertiesYoung's modulusYoung’s modulus

Quality index

Bibliometric impact. Analysis of the contribution and dissemination channel

The work has been published in the journal Alexandria Engineering Journal due to its progression and the good impact it has achieved in recent years, according to the agency WoS (JCR), it has become a reference in its field. In the year of publication of the work, 2025, it was in position 9/179, thus managing to position itself as a Q1 (Primer Cuartil), in the category Engineering, Multidisciplinary. Notably, the journal is positioned above the 90th percentile.

Independientemente del impacto esperado determinado por el canal de difusión, es importante destacar el impacto real observado de la propia aportación.

Según las diferentes agencias de indexación, el número de citas acumuladas por esta publicación hasta la fecha 2026-04-05:

  • WoS: 5
  • Scopus: 5
[+]

Impact and social visibility

From the perspective of influence or social adoption, and based on metrics associated with mentions and interactions provided by agencies specializing in calculating the so-called "Alternative or Social Metrics," we can highlight as of 2026-04-05:

  • The use of this contribution in bookmarks, code forks, additions to favorite lists for recurrent reading, as well as general views, indicates that someone is using the publication as a basis for their current work. This may be a notable indicator of future more formal and academic citations. This claim is supported by the result of the "Capture" indicator, which yields a total of: 17 (PlumX).

With a more dissemination-oriented intent and targeting more general audiences, we can observe other more global scores such as:

    It is essential to present evidence supporting full alignment with institutional principles and guidelines on Open Science and the Conservation and Dissemination of Intellectual Heritage. A clear example of this is:

    • The work has been submitted to a journal whose editorial policy allows open Open Access publication.
    [+]

    Leadership analysis of institutional authors

    There is a significant leadership presence as some of the institution’s authors appear as the first or last signer, detailed as follows: First Author (Eixerés Tomás, Beatriz) and Last Author (Sellés Cantó, Miguel Ángel).

    the author responsible for correspondence tasks has been Sánchez Caballero, Samuel.

    [+]

    Awards linked to the item

    We acknowledge the Conselleria de Innovacion, Universidades, Ciencia y Sociedad Digital de la Generalitat Valenciana, Spain for funding this project through the GV-2020 program (grant number GV/2020/011) and the European Social Fund. We would also like to acknowledge Universitat Politecnica de Valencia for funding the open access charge.
    [+]

    Related Items